NEWS
電動機使(shi)用過(guo)程(cheng)中經常出現自身工作溫(wen)度升(sheng)高,甚至(zhi)無法工作的情況,電機發熱的原因很多,今(jin)天永發機電結合實際(ji)發現與大伙做一個交(jiao)流。
一、電源原因導致電機過熱
●電(dian)源電(dian)壓過(guo)高(gao)(gao)。當電(dian)源電(dian)壓過(guo)高(gao)(gao)時(shi),電(dian)動(dong)機(ji)(ji)的(de)反電(dian)動(dong)勢、磁(ci)(ci)通及磁(ci)(ci)通密度均隨(sui)之增(zeng)大(da)。由于鐵損(sun)大(da)小與磁(ci)(ci)通密度平方成正比,則(ze)鐵損(sun)增(zeng)加(jia),導致(zhi)鐵芯過(guo)熱(re)(re)。而磁(ci)(ci)通增(zeng)加(jia),又致(zhi)使(shi)(shi)勵(li)磁(ci)(ci)電(dian)流分量急劇增(zeng)加(jia),造(zao)成定(ding)子(zi)繞(rao)組銅損(sun)增(zeng)大(da),使(shi)(shi)繞(rao)組過(guo)熱(re)(re)。因此(ci),當電(dian)源電(dian)壓超過(guo)電(dian)動(dong)機(ji)(ji)的(de)額定(ding)電(dian)壓時(shi),會使(shi)(shi)電(dian)動(dong)機(ji)(ji)過(guo)熱(re)(re)。
●電(dian)(dian)源(yuan)電(dian)(dian)壓(ya)過低(di)。電(dian)(dian)源(yuan)電(dian)(dian)壓(ya)過低(di)時,若電(dian)(dian)動(dong)機的電(dian)(dian)磁轉矩(ju)保持不變,磁通將降低(di),轉子(zi)電(dian)(dian)流相(xiang)應增(zeng)大,定子(zi)電(dian)(dian)流中負載電(dian)(dian)源(yuan)分(fen)量隨之(zhi)增(zeng)加,造(zao)成繞(rao)組銅損增(zeng)大,致使定、轉子(zi)繞(rao)組過熱。
●電(dian)(dian)源電(dian)(dian)壓不對稱(cheng)。當電(dian)(dian)源線(xian)一相(xiang)斷(duan)路(lu),將造成三相(xiang)電(dian)(dian)動機單相(xiang)運(yun)行,致(zhi)使運(yun)行的(de)二相(xiang)繞組通(tong)過大(da)電(dian)(dian)流而過熱,以致(zhi)電(dian)(dian)機燒毀(hui)。即常說的(de)電(dian)(dian)機缺相(xiang)損(sun)毀(hui)。
●三(san)相(xiang)電(dian)(dian)(dian)源不平衡。當三(san)相(xiang)電(dian)(dian)(dian)源不平衡時,會使電(dian)(dian)(dian)動(dong)機的三(san)相(xiang)電(dian)(dian)(dian)流(liu)不平衡,在電(dian)(dian)(dian)機繞組內流(liu)過不做功的零序(xu)和負序(xu)電(dian)(dian)(dian)流(liu),造成繞組過熱。
當電動機過熱時,采用(yong)排除法,應首先考慮電源方(fang)面的(de)原(yuan)因。
二、負載問題導致電機過熱
●電動(dong)機(ji)(ji)過載(zai)運行。當設(she)備不配套,電動(dong)機(ji)(ji)的(de)負載(zai)功率大于電動(dong)機(ji)(ji)的(de)額(e)定功率時,則電動(dong)機(ji)(ji)長期過載(zai)運行(即小馬拉大車),會導(dao)致(zhi)電動(dong)機(ji)(ji)過熱。
維修(xiu)過熱電動機時(shi),應(ying)先搞清(qing)負載功率(lv)(lv)與電動機功率(lv)(lv)是否相(xiang)符,以防盲(mang)目的的拆卸。
●拖動的(de)機(ji)械負(fu)載工作不正常。設備雖(sui)然配(pei)套(tao),但所拖動的(de)機(ji)械負(fu)載工作不正常,運行時負(fu)載時大時小,如電機(ji)配(pei)套(tao)脫粒機(ji),當喂入量過大時,電動機(ji)會(hui)因為過載而發熱。
●拖動(dong)(dong)的機(ji)(ji)械故障。當被拖動(dong)(dong)的機(ji)(ji)械有(you)故障,轉(zhuan)動(dong)(dong)不靈活或被卡(ka)住,都將使電動(dong)(dong)機(ji)(ji)過載,造成電動(dong)(dong)機(ji)(ji)繞組(zu)過熱。
三、電動機本身原因造成過熱
●電動(dong)機繞組斷(duan)(duan)路。當電動(dong)機繞組中有一相繞組斷(duan)(duan)路,或并聯(lian)支(zhi)(zhi)路中有一條(tiao)支(zhi)(zhi)路斷(duan)(duan)路時,都(dou)將導致三(san)相電流不平衡,使電動(dong)機過熱。
●當電(dian)(dian)動機繞組(zu)出現短(duan)路故障時,短(duan)路電(dian)(dian)流比正常工(gong)作(zuo)電(dian)(dian)流大得多,使繞組(zu)銅損(sun)增加(jia),導致繞組(zu)過(guo)熱,甚至(zhi)燒毀。
●電(dian)(dian)(dian)動(dong)機接(jie)(jie)法(fa)錯(cuo)誤(wu)。當(dang)三角形接(jie)(jie)法(fa)電(dian)(dian)(dian)動(dong)機錯(cuo)接(jie)(jie)成星(xing)形時(shi),如果電(dian)(dian)(dian)動(dong)機仍(reng)帶滿負載(zai)運(yun)行,定(ding)子(zi)繞(rao)組(zu)流(liu)(liu)過的(de)電(dian)(dian)(dian)流(liu)(liu)要超過額定(ding)電(dian)(dian)(dian)流(liu)(liu),乃至導致(zhi)電(dian)(dian)(dian)動(dong)機自行停(ting)車,若停(ting)轉時(shi)間稍長(chang)又(you)未切斷電(dian)(dian)(dian)源,繞(rao)組(zu)不僅嚴(yan)重過熱,還會(hui)將電(dian)(dian)(dian)機燒毀。
當星形連接的電動(dong)機錯(cuo)接成(cheng)三角形,或(huo)若干個線圈組(zu)串(chuan)成(cheng)一條支(zhi)路的電動(dong)機錯(cuo)接成(cheng)二支(zhi)路并(bing)聯,都將使繞(rao)(rao)組(zu)與(yu)鐵芯過熱,嚴重(zhong)時將燒毀繞(rao)(rao)組(zu)。
●電動機過(guo)程接(jie)線(xian)。當一(yi)個(ge)線(xian)圈(quan)、一(yi)組(zu)線(xian)圈(quan)或一(yi)相繞(rao)組(zu)接(jie)反時,都(dou)會(hui)導致三相電流(liu)嚴重不平(ping)衡,而使繞(rao)組(zu)過(guo)熱。
●電(dian)動機(ji)(ji)的機(ji)(ji)械故障。當電(dian)動機(ji)(ji)軸(zhou)彎曲、裝配不好、軸(zhou)承有(you)故障等,均會使電(dian)動機(ji)(ji)電(dian)流增大,銅損(sun)及機(ji)(ji)械損(sun)耗(hao)增加,使電(dian)動機(ji)(ji)過熱。
四、通風散熱不良(liang)使電(dian)動(dong)機過熱
● 環境溫度過高,進風溫度高。
● 進風口有雜物擋(dang)住,使進風不暢,造成進風量小。
● 電動(dong)機內(nei)部灰塵過多,影(ying)響散熱(re)。
● 風扇損(sun)壞或(huo)裝反,造(zao)成無風或(huo)風量小。
● 未裝(zhuang)風罩(zhao)或電(dian)動機端蓋內未裝(zhuang)擋風板,造成(cheng)電(dian)動機無合適的風路。
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